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Aigües de Terrassa

 

    Description of the activity
The water pumping station of “Aigües de Terrassa” develop the following functions:

 Treat and makes water apt for domestic, industrial, commercial and council use
 Pumps the treated water to the heigth of the main distribution tanks
 Supplies a population of, approximately, 240,000 inhabitants (Terrassa and surrounding towns)

Objectives

Control the efficiency of the plant and to follow up the processes.
Specifically:

 To control the basic raw materials: 
    Water (Extracted and Sent)
     Energy (Contracted power around 3.5 MW, 6 periods)

 To improve the safety of the water treatment process:
     Most accurate control in the addition of reactives: Redundant system

Description of the application
The developped application contemplates the following functions:

 Monitoring and registering of the water treatment and pumping processes:
     Flows, reactives control, concentration of chlorines, pipe pressure, monitoring of sludge treatment from filtering
 Monitoring and register of the energy consumption of the plant:
     Total and partial consumption of energy
    Instant power of the plant and the main loads
    Ratio between the power and the fl ow of the pumped clean water
    Displaying and control of the earth-leakage protection

 To make reports and statistics
 Water and energy demand tables and charts
 Alarms

Results
 Operation cost control. Improve the ratio power/fl ow to increase the effi ciency of the pumps
 Study and Monitoring of all the production data, such as reactive consumptions, operating ratios, etc.
 Reduction in the cost of the energy by the follow up of:
    The energy consumption per each tariff, and pumping the maximum quantity of water in valley hours
     The cosφ of the installation

 Improvement in Maintenance:
    Detection of overloads in machines
    Verification of the suitable fl ow for each machine
    Verification of the non-return valves
    Forecast of the preventive maintenance of the pumps after a certain number of worked hours 
    Verification of the electrical insulation

List of the used materials
 CVM BD Power analyzers
 CBS-8 multipoint earth-leakage relays
 CVM R8-A Power analyzers
 LM-24-M pulse centraliser
 MRT sets of radio communication equipment + antennas
 TCP2RS ethernet converters
 Amplifiers RS-485/RS-485
 Current transformers TC
       
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